I have made bailers before, out of plastic four litre/one gallon jugs. The plastic jugs only last so long before sunlight degrades the plastic and they break. All the bailers that I had have made met this untimely, vampiric death…I have decided to make some Wood & Leather bailers more suited to a wooden boat. I did like the way the jug bailers worked, as the forward lip of the bailer conformed to the bottom of the boat and they felt balanced when bailing.
A Philip C. Bolger fan, I decided to use the mid-section of his sailing ship, “Rose” as the pattern for the bailer base. I decided that the bailer should be about the same size as the plastic ones.
I had an old piece of cedar door sill hanging around the shop so I used it. I cut out the base and the handle.
I then cut a notch in the base and attached the handle.
Cutting the notch
Rough fitting done…time to sand and shape.
I used the top wheel on my 1″ belt sander to shape and sand the handle.
I cut a slot into the handle to put a wedge in to help keep the handle in the base.
When the glue was dry, I sanded and shaped the handle and base to fit my right hand (I am right handed and bail with my right hand). I took off all the sharp edges.
I next marked out the leather scoop/lip on a leftover oar-leathering piece.
I determined the width by measuring the distance from the gunnels of the base using a tape measure. I wanted to insure that the scoop/lip would go come up a little on the base, imitating the plastic bailers shape. I used sharp scissors to make the cut.
With all the pieces assembled, I final sanded the base/handle to fit my hand and did a final dry fit.
I marked and pre-drilled the holes in the leather.
The holes are drilled, time to put the leather on.
All the nails are in, time to seal the leather.
I use “Snowguard” on my oar leathers so I decided to use it here too.
The leather turns much darker after you put the leather seal on. I put the bailer in the oven on 200° to melt the sealer into the leather and wood.
Because it is hard to source leather, I made another bailer using an Ikea cutting matt instead of leather using the same techniques I used to make the leather one. The cutting mats are easy to find. I did pre-drill the holes in the cutting mat.
I took the bailers and the plastic jug one down to the sailing club and bailed out all of the boats. The plastic jug bailer performed as expected. Good balance, lip conforms to boat’s bottom and no spillage.
The scoop on the Ikea cutting mat bailer is too long…the water in the scoop tends to slop over the handle while scooping, wetting the hand of the person bailing. The scoop/lip did conform to the boat’s bottom, but the leverage of the long scoop made the bailer feel unbalanced. The plastic cutting board cracked along the nail line. I guess the Ikea cutting board is not the right material for the job.
The Wood & Leather bailer worked well. I found that it was easier to bail when I put my thumb over the base of the bailer.
The Wood & Leather bailer did not scoop as much water as the plastic jug one, but in all other respects it performed just as well. Good balance, the leather lip did conform to the boats bottom and very little spillage. I am going to use the Wood & Leather bailer and see how long it lasts.
It does look much better than the plastic jug one.